Technical component excellence in precision plastics PG Plastic, Monegasque know-how at the service of industry

Since its creation in 1986, PG Plastic has established itself as a key player in plastics processing and the manufacture of precision technical components. Strategically based in the Principality of Monaco, SAM (Société Anonyme Monégasque) AGEMO combines the excellence of Monegasque engineering with cutting-edge, internationally recognized industrial expertise. Our mission goes beyond simple production: we are the preferred partner of demanding industries, from automotive to electronics and construction, which require parts that are not only reliable, but also innovative. This unique positioning, backed by world-class quality certifications such as IATF 16949 and ISO 9001, makes PG Plastic a key player in the high-performance plastics sector.

At the heart of expertise: PG Plastic's technical triptych

PG Plastic's competitive edge lies in its complete mastery of the manufacturing process, guaranteeing consistent quality and impeccable part performance.

State-of-the-art thermoplastic injection

Plastic injection is PG Plastic's core business. We operate a fleet of 23 presses ranging from 30 to 180 tonnes, 15 of which are latest-generation electric machines. This investment in electric equipment is not insignificant: it ensures surgical precision and optimum repeatability of the molding cycle, and testifies to our strong commitment to the environment. We specialize in the processing of the most technical and demanding thermoplastics on the market, which are indispensable for applications subject to high stresses (temperature, wear, chemicals). These include, but are not limited to:

• Polyamides (PA): PA46, PA6, PA610, PA66, PA12
• High-Performance Polymers (HPP): PEEK, PEI, PPS, PPSU and other technical materials: PBT, POM, PPA, PPO, PU.

This versatility in the choice and mastery of plastic materials enables PG Plastic to design components ranging from 0.10 to 400 grams, meeting the most complex specifications.

Overmolding Metal Inserts: Perfect Integration

Overmolding is a technique in which plastic material coats, or overmolds, a metal insert or other pre-positioned component. This technique is crucial to the creation of functional, multi-material sub-assemblies, often used in the electronics and automotive industries to ensure :

• Sealing and protection of conductors.
• Integration of fastening or direct electrical contact functions in the plastic part.
• Improving the component's overall mechanical resistance.

PG Plastic mobilizes automated resources for these critical operations, guaranteeing perfect adhesion and micron-accurate positioning, essential for the durability and safety of parts.

Assembly and Finishing: Beyond Molding

To provide a finished product, PG Plastic offers assembly and finishing services carried out in a dedicated workshop and gray room. These steps include :

• Ultrasonic welding for precise joining of plastic parts.
• Gasket assembly
• Multi-component assembly, whether manual or automated.
• Winding for specific programs, notably in embedded electronics.
• Electrical testing for functional validation of sub-assemblies.

Quality commitment: IATF 16949 and ISO 9001, passports to excellence

In the world of industry, performance is only as good as its quality and consistency. PG Plastic has anchored excellence at the heart of its operational approach, as evidenced by its certifications.

IATF 16949: the global automotive benchmark

By obtaining and maintaining IATF 16949 certification, PG Plastic has become one of the world's leading suppliers to the automotive industry. This standard, based on ISO 9001 but specifically adapted to the requirements of the automotive sector, guarantees :

• An approach based on risk management and defect prevention.
• The reduction of variation and waste throughout the production chain.
• An obligation to continuously improve the quality management system (QMS).

For customers in the automotive sector, working with an IATF 16949-certified partner like PG Plastic is a guarantee of safety, traceability and compliance with the most rigorous standards.

ISO 9001: the foundation of quality and efficiency

In addition, ISO 9001 certification confirms that all PG Plastic processes are structured to achieve customer satisfaction, operational efficiency and regulatory compliance, whatever the application sector (Medical, Electronics, etc.).

Strategic partnerships and international reach

PG Plastic doesn't just manufacture; the company positions itself as a development partner, offering comprehensive support from idea to finished product:

• Co-design and prototyping: our team of engineers assists customers right from the design phase, optimizing part design for the injection molding process (Design for Manufacturing - DFM).
• Tooling development: Collaboration with experienced tooling suppliers in Europe and Asia guarantees mold durability and the best TCO (total cost of ownership) for series production. To find out more, visit our product development page.
• Metrology and series production: rigorous metrology controls ensure the conformity of the first parts (PPAP file), then series production is constantly monitored to maintain the same high standards.

With significant export sales, PG Plastic's expertise extends far beyond Monaco's borders, with customers and projects in Europe, Africa, Asia and the U.S.A.

Your future partner in plastic components

As a well-established industrial player in the Principality of Monaco, PG Plastic embodies the successful marriage of technical expertise and global quality standards. Whether your project involves the integration of complex sub-assemblies, high-strength parts, or miniaturized components, our team is structured to meet your challenges. Choosing PG Plastic means opting for :

• Recognized expertise in the molding and overmolding of technical materials.
• Guaranteed production to IATF 16949 and ISO 9001 standards.
• A partner committed to supporting you from concept to mass production.

Contact the PG Plastic Monaco team today to transform your most technical ideas into concrete, high-performance products.